Intralogistics solution provider Mecalux has equipped Moderna Products’ plant in Izegem, Belgium with an automated warehouse to support its production processes.
Moderna Products is a pet supplier.
The main goal of introducing automation was to ensure the uninterrupted flow of goods between the centre’s various zones.
Five twin-mast stacker cranes handle pallet movements inside the storage aisles. Meanwhile, a conveyor system transports pet products to the manufacturing and picking areas.
The pet industry is forecast to reach US$500bn (£388bn) by 2030, according to Bloomberg, with the company hoping to capitalise on this growth by doubling its sales in the next five years.
“We manufacture plastic injection moulded products in two large centres in Izegem and South Carolina. We’re proud to say we manage the entire supply chain, spanning product development, production, storage and distribution,” said Bart Bonte, owner and CEO of Moderna Products.
The third-generation family business invests in “the most advanced technologies to remain competitive. Our priority is to use highly energy-efficient storage and production systems while maintaining our return on investment,” Bonte added.
Moderna Products has said it is committed to the manufacture of sustainable plastic pet products. As a result, it has automated the movements of 1,500 pallets a day with an energy-efficient clad-rack warehouse.
Measuring 40m by 100m, the facility built by Mecalux reportedly accommodates 12,560 pallets, the operations of which are guided by a warehouse management system (WMS).
A manufacturing module has been introduced to the WMS to integrate the warehouse with the production lines and gain end-to-end traceability of its raw materials.
“Automation was the logical step,” Bonte commented. “Our logistics processes had to align with the robotic advancements already underway in our production operations.
“We opted for automation to expand our space, enhance safety and make our processes more environmentally friendly. As a result, we no longer require traditional lighting.”
