Systems integrator, Ferag, and auto-boxing provider, Sparck Technologies, have partnered to develop a continuous ‘one touch’ process from order-picking to individual fit-to-size boxes ready for despatch.
The companies believe the move is set to close the gap between order picking and packing, to allow e-commerce companies to offer customers reportedly more secure boxed orders, without manual intervention.
The one touch process came soon after Ferag installed its Skyfall automated pouch sortation system at a retail brand’s e-commerce centre in the UK.
Equipped with 24,000 overhead pouches the Ferag system carries, directs and sorts a wide variety of picked goods from pick-stations, served by ASRS and Autostore systems, to more than 70 manual packing benches and one automated fit-to-size boxing system – a CVP Everest from Sparck Technologies.
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The Skyfall pouch system is located on a mezzanine level above the Autostore system. Here, ordered items are picked from totes into open pouches and carried away, sorted and accumulated within storage buffers, before being called off to order and delivered to speed to packing benches.
The system is designed for a throughput of 16,000 pouches per hour, with a buffer capacity of an hour, where pouches can be held for single or multiple item orders.
Chris More, head of sales at Ferag, said: “When it came to tendering and specifying the type of pouch needed, we put forward a couple of technologies for consideration, one being our soft pouch and the other being a hard pouch.
“The hard pouch has a wire frame which allows it to be opened automatically by our newly developed auto-unloading technology. We had various options for unloading, and a gentle unloader was ultimately selected. This would prove critical.
“We understood exactly what was needed, so we entered into close collaboration with Sparck to set out how the two systems would exchange information, creating a tight integration between upstream and downstream processes, with reliable hand-over and acknowledgement of product and order information.”
Adding, Jo Bradley, business development manager for Sparck Technologies in the UK, said: “We immediately knew we could provide a solution as we were already working on a more holistic approach to the problem, with agnostic, scaleable and modular solutions.”
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